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D5 Crankshaft Timing to TDC

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Old Dec 26th, 2021, 16:39   #1
zakmuh
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Default D5 Crankshaft Timing to TDC

Hi Everyone. Hope you all had a fantastic Xmas.

I had a broken rocker arm in my 2007 XC90. First time, I took the manifold off to check the condition of arms. Car did run as usual after this. On the second time I took exhaust shaft out and replaced the broken rocker arm but after putting everything back car wouldn't start.

For over 10 days I have checked everything, from fuel pump to injectors...sensors and all that. Fuel flows to HP pump and cuts out when cranked and flows no more. Basically ECU stopping the pump.

I believe I might have messed up the timing. I have Volvo timing alignment tools. I can check the cylinder No 1 piston is approaching TDC but how would I know if the piston is in combustion position or in exhaust stroke?

I'd be highly grateful if anyone could guide me through this

Thanks
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2007 (Mk I) Volvo XC90 SE 2.4D D5 - 199,617 miles. Silver, black leather interior.

Last edited by zakmuh; Dec 26th, 2021 at 16:59.
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Old Dec 26th, 2021, 16:47   #2
zakmuh
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Originally Posted by zakmuh View Post
....I can check the cylinder No 1 piston is approaching TDC but how would I know if the piston is in combustion position or in exhaust stroke
Thanks
Should cyl 1 be in compression (with TDC)?
If I lock camshafts, would that keep both side valves (and cam lobe) in closed position for cyl 1?

Engine is running with easy start spray though

Thanks
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2007 (Mk I) Volvo XC90 SE 2.4D D5 - 199,617 miles. Silver, black leather interior.

Last edited by zakmuh; Dec 26th, 2021 at 17:00.
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