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2.4T5 - Intermittent stutter/misfire.

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Old May 28th, 2021, 18:58   #1
MisterGee19
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Red face 2.4T5 - Intermittent stutter/misfire.

My 2005 2.4 T5 has been well behaved until recently.

Last couple of weeks ago i was travelling on the mway at a steady 70ish and the car started to misfire and hesitate intermittently.. it did it 3 or 4 times and only for a second or two each occasion
since then its done it very occasionally, during light throttle/steady state but very very intermittently. 99.5% of the time its fine, giving it the boot and it still goes like a rocket (its got an MTE remap)
As I knew i had a weak battery, that has been replaced last weekend and codes cleared in case that was causing issues.. but it has not solved the issue.

I have been checking with vida, and there are no codes giving any indication of an issue.

Does anyone have any suggestions about where to start looking? - Dont really want to start firing the parts cannon at it just yet....
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Old May 28th, 2021, 22:03   #2
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how old are your spark plugs and leads?
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Old May 29th, 2021, 00:10   #3
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Fuel filter.?
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Old May 29th, 2021, 00:20   #4
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Bad fuel pressure sensor (on the end of the fuel rail) can cause the hesitency.

These are fairly cheap to buy and easy to replace. My last T5 I noticed one morning that throttle response had developed a very slight delay for the engine RPM to raise, and the need to push a bit harder to do so.

New pressure sensor fitted fixed the issue. They are about £30 these days, bosch ones, on ebay. These sensors are worth changing at higher mileage anyway so I'd say try that first.
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Old May 29th, 2021, 06:57   #5
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So the plugs were replaced in 2018 - genuine Volvo. the car has done less than 5k miles since then.
Fuel filter was replaced last weekend as I had a spare.

Can’t comment on the age of the (genuine) coils. But given they are numbered they have been in for longer than the plugs.

Regarding the fuel pressure sensor - it that something I can log with Vida to check performance of?
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Old May 29th, 2021, 12:30   #6
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Quote:
Originally Posted by T5R92011 View Post
Bad fuel pressure sensor (on the end of the fuel rail) can cause the hesitency.

These are fairly cheap to buy and easy to replace. My last T5 I noticed one morning that throttle response had developed a very slight delay for the engine RPM to raise, and the need to push a bit harder to do so.

New pressure sensor fitted fixed the issue. They are about £30 these days, bosch ones, on ebay. These sensors are worth changing at higher mileage anyway so I'd say try that first.
Good shout on the Fuel pressure sensor..
Just gone out to get some logs and can see this when it stutters... fuel pressure reading goes waaaay up, and the ecu drops the duty cycle.
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File Type: jpg fuelpressure.jpg (91.4 KB, 17 views)
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Old Jun 13th, 2021, 07:09   #7
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Just to update this - fuel pressure sensor replaced with a Bosch sensor from ebay and the car has been behaving.

I do seem to still have a very slight fluttery stumble at very low throttle openings and a ecm120d maf flow too low code so think I have a vac leak somewhere or a dying maf.
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