Volvo Community Forum. The Forums of the Volvo Owners Club

Forum Rules Volvo Owners Club About VOC Volvo Gallery Links Volvo History Volvo Press
Go Back   Volvo Owners Club Forum > "Technical Topics" > S40 / V40 '96-'04 General
Register Members Cars Help Calendar Extra Stuff

Notices

S40 / V40 '96-'04 General Forum for the Volvo S40 and V40 (Classic) Series from 1995-2004.

Information
  • VOC Members: There is no login facility using your VOC membership number or the details from page 3 of the club magazine. You need to register in the normal way
  • AOL Customers: Make sure you check the 'Remember me' check box otherwise the AOL system may log you out during the session. This is a known issue with AOL.
  • AOL, Yahoo and Plus.net users. Forum owners such as us are finding that AOL, Yahoo and Plus.net are blocking a lot of email generated from forums. This may mean your registration activation and other emails will not get to you, or they may appear in your spam mailbox

Thread Informations

V40 1.9 newbie

Views : 645

Replies : 6

Users Viewing This Thread :  

Reply
 
Thread Tools Display Modes
Old May 13th, 2017, 14:41   #1
HalV40
Junior Member
 

Last Online: Sep 27th, 2020 17:45
Join Date: May 2017
Location: Lichfield
Default V40 1.9 newbie

Hi all, I have bought a 2001 V40 1.9d
I'm impressed with the build quality, everything works!
It's on 164k miles and the clutch is nearly worn out, can anyone tell me if this is a DMF clutch and whether a new flywheel would be necessary?
I know the only way to know for sure is to take it out and look but what are peoples experiences of these for wear?

Anything particular to know about these V40s?
I notice 2nd gear is a real tyre shredder with the torque available, is this normal?

Thanks all.
HalV40 is offline   Reply With Quote
Old May 13th, 2017, 15:03   #2
aldred309uk
Member
 
aldred309uk's Avatar
 

Last Online: Apr 20th, 2021 22:33
Join Date: Sep 2015
Location: Blackburn
Default

I got my clutch and dmf replaced not long after getting mine last year. The clutch was down to the rivits and the flywheel had 10mm of play. It was either £700 or £750 all in at local Indy.

On mine 1st gear is useless as just spins the tyres so I short shift into second. Maybe your front tyres are low quality?
__________________
Phase 2 1.9tdi V40
aldred309uk is offline   Reply With Quote
The Following User Says Thank You to aldred309uk For This Useful Post:
Old May 13th, 2017, 15:13   #3
loely
Member
 
loely's Avatar
 

Last Online: Aug 19th, 2018 12:57
Join Date: Aug 2016
Location: heers
Default DMF clutch

Hello,
your car has probably a DMF.You can see it if the clutch cylinder is at the inside between flywheel and gearbox.Only the bleeding nippel is on the outside of the gearbox.
And yes I know it is expensive but it is worth it.I did not and regret it already.
Some on this forum exchange the DMF and complete clutch with one of the V70 (i think).Check the messages on the forum on how they do it.
Have fun.
loely is offline   Reply With Quote
The Following 2 Users Say Thank You to loely For This Useful Post:
Old May 16th, 2017, 20:46   #4
HalV40
Junior Member
 

Last Online: Sep 27th, 2020 17:45
Join Date: May 2017
Location: Lichfield
Default

I actually really like this V40. I'm thinking of getting new clutch/flywheel and fitting a tow-bar but worried about the rust situation. Bodywork is starting to go at the bottom corner of back doors and rusty underneath.
What are these cars like for mot fail rust? (sills, suspension points etc.)

Planning on cleaning the EGR at weekend, any points to note? It hesitates around 2200 rpm.
HalV40 is offline   Reply With Quote
Old May 16th, 2017, 21:01   #5
ilikewatch
Master Member
 

Last Online: Mar 24th, 2023 08:58
Join Date: Mar 2013
Location: Lincoln
Default

Quote:
Originally Posted by HalV40 View Post
Planning on cleaning the EGR at weekend, any points to note? It hesitates around 2200 rpm.
It can be an utter pig to remove - I gave up trying on my first 1.9D, managed it on my second 1.9D though.

Try using a decent quality pipe wrench (one without too much play in the jaws).

Whilst you'll need to use plenty of brute force, go carefully - the alloy inlet manifold could easily be damaged and turn a crappy job into a really, really crappy one!

The metal EGR gasket and rubber shut off valve seal can be bought cheaply from Renault (a search on this forum should find the equivalent part numbers)

Plenty of other info on the forum to help if you have a good search.
__________________
'02 (51) silver Volvo S40 1.9D - RIP (Turbo)
'02 (52) blue Volvo V40 1.8 - RIP (Head Gasket)
'04 (54) blue Volvo S40 1.9D Sport - RIP (RTA)
'18 (68) silver Volvo V40 T3 R Design
ilikewatch is offline   Reply With Quote
Old May 23rd, 2017, 13:21   #6
CopthorneMike
Junior Member
 

Last Online: Sep 4th, 2023 18:47
Join Date: Aug 2007
Location: leatherhead
Default

[QUOTE=HalV40;2275409]I actually really like this V40. I'm thinking of getting new clutch/flywheel and fitting a tow-bar but worried about the rust situation. Bodywork is starting to go at the bottom corner of back doors and rusty underneath.
What are these cars like for mot fail rust? (sills, suspension points etc.)

Worth having a look at Gatos 'Buyers Guide' (it is a 'sticky' on the site) for an excellent summary of V40 'issues.'

But I have been pleasantly surprised by the V40 interms of bodywork. My 2003 model has done over 190K. Other than for corrosion developing in the exhause a couple of years ago serious rust has not appeared to be an issue other than for smaller items like bolts and suchlike. Also the bonnet is susceptible to rust spots in my experience as a result of chipping from stones, etc.

Others have had issues with the radiator (in particular the connection with the water pipe and the radiator itself) so I would suggest you inspect for this as it can result in severe damage. However I would think these are not uncommon issues for any car of this age and/or mileage,
CopthorneMike is offline   Reply With Quote
Old May 23rd, 2017, 18:06   #7
druid
V40 Owner
 
druid's Avatar
 

Last Online: Dec 13th, 2020 01:28
Join Date: Aug 2006
Location: Tonyrefail, Souh Wales.
Default

And as it states in the guide "Bottom hose clamp is a weakness so get stainless one!"
__________________

An MS Warior living one day at a time
"Neville" 207,000 so far. Water use 0 - oil negligible....
druid is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 15:54.


Powered by vBulletin
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.