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Old Jun 13th, 2015, 20:16   #13
345DL
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Last Online: Jun 10th, 2023 18:18
Join Date: Jan 2010
Location: Cambridge
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Quote:
Originally Posted by Velorum View Post
Some pics would be great
Your wish is my command!

This is the rust that had to be dealt with:





And post-welding:




I wasn't happy with the shut-line of the new wheelarch, so I have been busy reshaping:
before:

After (but not yet painted):


I've also had lots of fun with the NS headlamp, which caused a failure for the MOT as it was maladjusted. Sadly, the usual story of broken clips and rusty nuts made its appearance, and it took an awful lot of work to sort them out. One of the adjusters was seized so solidly that it snapped off the plastic:

However, I made a temporary home-made fix which enabled an MOT pass.


I have just had a new plastic frame delivered from mylittletony (this thread: http://www.volvoforums.org.uk/showthread.php?t=230807), so I will replace it properly soon, as well as try to repeat the whole horrendous process with the OS headlamp.

And here are a few more general pictures for your amusement:








Finally, for completeness, here is a list of jobs already done:
Repair NSR window winder
Exhaust blow repair
Replace dashboard and heater control light bulbs
Repair interior courtesy light switches
Replace vacuum hose from distributor to injector assembly
Repair petrol cap
Replace Radiator
Water pump
New Injector seals
New Thermostat
Tailgate wiring
Temperature sender repair
OSR door winder
Make passenger window work from driver’s side
Rear wiper motor
Rear wash motor
Replace auto transmission fluid
Clean rear seats
NSR Solenoid replace
Make sunroof stop whistling
Repair holes in boot carpet
Bit of trim for end of gutter
Paint windscreen wiper arms
Stop tailgate rattling.
Fix driver’s heated seat
Welding rusty sill, wheelarch and spare wheel wells
Replace wipers
Replace OSF wheel bearing
Replace NS steering rack gaiter

And the to-do list:
Fan blower - replace motor
Lacquer on NS back door
Paint black trim stripe around windows
In tank fuel pump replace
New injectors
OS headlamp wiper motor and squirter
Rocker cover gasket
Heated passenger seat fix
Paint new wheelarch
Paint new spare wheel wells
Replace NS headlamp and clips
Remove and replace OS headlamp clips
Blow up spare wheel
Replace ignition module?

Phew!!
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Current Volvos: 1977 343 DL Vario; 1979 343 DL; 1980 345 DL; 1982 Volvo 245 GLT; 1985 340 DL Vario; 2014 V40 R-Design D4
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