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Old Dec 14th, 2020, 14:17   #14
Juular
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Last Online: Today 18:27
Join Date: Sep 2020
Location: Falkirk
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Thanks for all the help so far!

Fabricating my own sill patches is a possibility and it may come to that. I am a complete amateur when it comes to bodywork but if the Brookhouse panels aren't an exact match anyway then I can't go far wrong. The difficult part is guessing what shape something should be where the metal is long gone such as on the ends of the sills. The links posted so far have helped hugely.

I'm considering building a sort of wooden dolly / former in the profile of the sill and using that to beat some sheet into the correct shape for patches. This would save me having to realign a whole new sill, which will be challenging enough but currently the passenger door is off making it even more awkward.

I have a bit of grot on the rear section of chassis rail next to the fuel tank that will need chopping out and replacing. Does anyone know what gauge metal is suitable for a safe repair here? It's hard to judge what with all the underseal in place.
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