What brand of bushings did you use? I couldn't get Superpro panhard rod bushings in. I took them in and they struggled at the indie Volvo garage too, until they disregarded the Superpro instructions about leaving the metal shell in place. With the shell removed they went in okay.
I've been following your thread with interest. Great work!
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 Present: 1990 240GL saloon, 1992 240 estate
Past: 1988 240GL; 1971 144DL; 1972 145DL
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