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-   -   XC70 D5 185 injectors fitting (https://www.volvoforums.org.uk/showthread.php?t=326125)

amazighman Jun 21st, 2022 12:46

XC70 D5 185 injectors fitting
 
Hi.

Sadly the source of the missfire on injectors 1 to 4 is definitely Injectors after new terminal connectors and Cloned ECU didn't help.

Found some second hand injectors quite reasonably priced , question ,Can I reuse the old injector clamps and bolts? Will get new copper washers.

I know injectors need coding , would it run ok without coding? I would imagine my local volvo specialist would want 100 quid to code all 4

Thanks

Ripmax Jun 21st, 2022 13:35

Can't comment on the clamps & bolts, but the engine should run. Maybe not very well, but should be enough to nurse it to a garage.

BogfordGarage Jun 21st, 2022 14:02

When I did the injectors on my girlfriends D5 V70 58 plate so I think it's the 160 bhp. I replaced 3 out of 5 with the exact part numbers from a breakers and they work perfectly with no coding. New copper washes/seals are essential I managed to salvage the best of the clamps and bolts I had form the original and replacements, but if any look slightly flattened I would replace them. Also lock tight the threads on the bolts.

Clan Jun 21st, 2022 14:56

Quote:

Originally Posted by amazighman (Post 2830356)
Hi.

Sadly the source of the missfire on injectors 1 to 4 is definitely Injectors after new terminal connectors and Cloned ECU didn't help.

Found some second hand injectors quite reasonably priced , question ,Can I reuse the old injector clamps and bolts? Will get new copper washers.

I know injectors need coding , would it run ok without coding? I would imagine my local volvo specialist would want 100 quid to code all 4

Thanks

The clamps can only be used once , they bend and you will not get the same clamping force the second time resulting in leaking seats and oily carbon deposits which bake the injectors solid into the head .
volvo do fitting kits , you will need one for each injector , you are also supposed to replace the high pressure pipes when you remove them .

amazighman Jun 22nd, 2022 17:28

Quote:

Originally Posted by Clan (Post 2830383)
The clamps can only be used once , they bend and you will not get the same clamping force the second time resulting in leaking seats and oily carbon deposits which bake the injectors solid into the head .
volvo do fitting kits , you will need one for each injector , you are also supposed to replace the high pressure pipes when you remove them .


Thanks.

My Injectors part 30750283 have 7 digit code , some replacement same part numbers have 8 digit code.

Does it have to be 7 digit code inorder to code replacement ones in?

What are the chances of it running without coding

amazighman Jun 22nd, 2022 22:30

Also whats the torque setting for the injector clamp bolts on D5 185BHP?

Clan Jun 23rd, 2022 10:24

Quote:

Originally Posted by amazighman (Post 2830628)
Also whats the torque setting for the injector clamp bolts on D5 185BHP?

13 nm ..... not very tight at all


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